Aluminum Foam for Tunnel

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Product Description

 100% Recycling Soundproofing Closed Cell Aluminum Foam Panel



LUMINUMFOAM NOISE REDUCTION SOLUTIONS AND APPLICATIONS FOR TUNNEL

Characteristics of noise inside tunnel

The noise generated and will bereflected from inner walls of tunnel into the vehicle interior walls when carsor trains pass through the tunnel, the situation of which gets passengers intoextremely harsh noise environment. Not only that, the air at entrance of tunnelwill be formed as pressure and transported to the tunnel exit as soon asvehicles enter the tunnel, the noise formed by compressed air in the exhaustoutlet at breakneck speed will have a great impact power, which might be agreat damage to nearby residents.

According to the characteristics ofnoise existing inside the tunnel, a special voice control system designed andproduced in the material of aluminum foam made by our company. The system iscurrently the most advanced voice solutions for tunnel. (Note: we’ve appliedfor an international patent already)

Generation of noise inside tunnel

1.     Characteristics of noise inside tunnel

   Air-Borne Sound: vehicles movinginside tunnel

   Structure-Borne Sound: vehicles movinginside tunnel

2.     Characteristics of noise at the exitof tunnel

   Reflection of noise inside tunnel

Thedensity of noise power is very high; Floors and walls inside tunnel are formedentirely reflective, the noise shall be getting into the vehicles strongly ortransformed to the exit of tunnel

   Impact noise generated due to pressurechanges

⊙Pressure wave formed at the entrance of tunnel when entering the tunnel

⊙Rapid release of the compressed air pressure wave when it’s reaching to theexit of tunnel

⊙ Agreat impact noise formed

⊙Impact noise changes together with different shapes of tunnel entrance

Noiseof train                                      

Transmissionnoise: noise formed by friction of wheel and rail                        

Airnoise: noise formed in the moving process of train                              

Othernoise: noise made by inner equipments of train

Noiseof normal vehicle (cars and trucks)

Frictionnoise: noise formed by friction of wheel and ground

Airnoise: noise formed in the moving process of vehicles

Othernoise: noise made by engines and other inner equipments                                          

Tunnelinternal noise standards with the materials selected

1.     Shall be incombustible material

In order to prevent secondary disasteras soon as vehicles crush happens

2.     Shall be non-toxic material

Chemical materials shall not be usedas sound-absorbing material, which is in order to avoid toxic gases go out assoon as fire disaster happens

3.     Shall not cause dust and secondarypollution

The sound-absorb effect of glass wooland other kinds of rock wool products continues to reduce, carcinogen dust andfine particles from which will give a great damage to human health

4.     Shall use environment protectionproduct

Convenient for transporting andconstructing, possibly to do recycle

5.     Shall be cleaned by water

Piling of dust and soil inside tunnelshall be cleaned up by using high pressure water regularly, which is to makesure the effect of sound-absorbing; the characteristic of anti-water requiredto be satisfied with sound-absorbing material

6.     Shall be used for a long period

Glass wool and other rock wool can notbe used for long time because its self-weight, the sound –absorbing effectcontinues to reduce too, but for the using period of aluminum foam could reachto more than 30 years

7.     Shall bear high wind pressure

Making installation rugged durabilityby accurately calculating

Adjustablein accordance with the design specifications and size of tunnel


Installation method ofsound barriers in tunnel.

1. Markthe keel beam installation position inside tunnel

2. Installand fix the keel beam in the tunnel

3.The distance between two keel beams is 500-600m

4.Install Aluminum foam sound-absorbing panel

5. Inset Aluminum alloy frame in orderto fix the Aluminum foam panel

6. Fix it to the beam with bolts

7. In order to prevent the boltsfrom loosening, install sturdy nuts.

*Precautions

1. Materials used inside the tunnel mustbe stainless steel or aluminum.

2. The specification of Aluminum foamsound-absorbing panel is adjustable as the design of the tunnel

3.Color of Aluminum foam sound-absorbing panel can be customized as required.



What is AluminumFoam?

Aluminum foam is a new concept metalmaterial which is foamed in sponge shape after melting aluminum ingot with various chemical ingredients and has many bubble layers inner structure.

Porous material is much lighterthan original one, which is the characteristic of porous. And, it improves the ability of  energy absorption and reduces the abilityof thermal and electrical conductivities than original metal materials. Inaddition, porous material has wide applications as well as excellent ability ofsound absorption and permeability of liquid, air, etc.

Aluminumfoam, a metal itself, can be applied to aerospace aviation required the  thermostability over 200℃. It is a 100%  recyclabl ecofriendly material and absolutely will not produceharmful substances no matter in the process of producing,  using or abandoning.



Main properties of aluminum foam

Ultra-light

Density is 0.2~0.4g/cm3 (Aluminium1/10,Iron1/30, and Wood 1/4)

Soundabsorption

Porous structure has a good soundabsorption.

Aluminum foam sound-absorbing materialcan be used in the inner decoration of buildings (walls, ceiling and floor),railway, highway, factories, mechanical equipment and any other fields.

Suitable for noisy place.

Non-flammability

100%non-flammability and no toxic gas released when burning.

Non-combustibility TEST verified to be qualified. <KIMM; IMO A.799 (19)>

I grade Non-flammability TEST ofaluminum foam surface verified to be qualified. <KICT; KS F2271>

Energyabsorption

Porous structure can effectively absorbenergy.

Have a great effect on energyabsorption after a high impact.

Firstly acquired the national SB5class (Guard rail shock-absorber)

Electromagnetic wave shielding ability

Aluminum foam has a function ofabsorbing electromagnetic wave

Widely used in military (stealth materials),TV station, hospital and any other electromagnetic shielding places.

Eco-friendly

100% recyclable Aluminum foam is nonpoisonous, odorless andharmless, no toxic gas released when burning.

Aluminum foam can be produced by recycled aluminum andits scraps.


ProductFeatures

Item

Aluminum foam composed panel

Aluminum  honeycomb plate

Material

Aluminum

Aluminum

Structure

Aluminum plate(GRP plate)

aluminum foam

aluminum plate(GRP plate)

Aluminum plate(GRP plate)

aluminum honeycomb

aluminum plate(GRP plate)

Waterproof performance

long time  immersion and corrosion in water)

Excellent(oxidized pure metal)

Excellent but easy to rust

Fireproof performance

Excellent

(Non-flammability of pure metal)

General (Glue layer in the middle is not resistant to  high temperature)

ComparisonAluminum Foam with Other Sound-absorbing Materials

Type

Aluminum Foam

Polyester

Glass Fiber

Urethane Form

Shape

Material

Aluminum

Polyester

SiO2, mineral

high molecular Material

Acoustic absorption(NRC Standar d)

over 0.70

over 0.70

over 0.75

over 0.65

Long-term sound absorption

Permanent

Property is decreased

Property is decreased

Property is decreased

Eco-friendly

100% recyclable Eco-friendly

No recyclable, flammable, produce  little dust

No recyclable, no flammable, arsenic acid cause gas  pollution

No recyclable and flammable

Materials handling & Constructability

Easy handling, using and working under no protective  equipment

No damage when handling and using, easy to work under no  protective equipment

Low stability. Easy to cause  respiratory disease and skin ailments when touching

No damage when handling and using, easy to work under no  protective equipment

Human harmfulness

Harmlessness

Harmlessness

Harmfulness

Poisonous gas (CO, Cyan gas) release when burning

Waterproofness & Sound  absorption

Waterproofness is  excellent , stable form, permanent sound absorption

Waterproofness and  adhesion is good, stable form

Absorb moisture and poor drainage cause lower acoustic  absorption

Absorb moisture and poor drainage cause lower acoustic  absorption

Non-flammability

grade Non-flammability
 -under 780℃
-

Flammable

Heat-resistant
 -under 350℃
-

Easy flammable
 (heat-resistant)
 -under 100℃
-


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Q:What is mineral wool sound-absorbing panels, glass fiberboard
Mechanical properties and dielectric properties, good heat resistance and moisture resistance, good processing.
Q:Sound-absorbing panels are generally used where
Gymnasium, leisure and entertainment city, hotel, KTV, BAND room
Q:What are the advantages and disadvantages of mineral wool sound-absorbing panels?
At the same time mineral wool board also has a good thermal insulation properties, mineral wool board, the average thermal conductivity is small, easy insulation, and mineral wool board is the main raw material is mineral wool, melting point up to 1300 ℃, and has a high fire performance.
Q:What is the production of wood sound-absorbing wallboard installation process
The first light steel keel installation wall, with sound-absorbing panels professional aluminum keel playing light steel keel buckle installed aluminum keel sound-absorbing panels
Q:What is the classification of sound-absorbing panels?
Polyester fiber sound-absorbing panels by the National Fire Detection Center on the fire parameters of the test, the results show that a better fire performance, in line with national standards GB8624B1 level requirements
Q:How to clean up the polyester fiber sound absorbing board
Directly wash the surface with a dust cleaner, or sweep with feather duster on it
Q:Can green wood do sound-absorbing panels?
Its construction, building materials, decorative materials industry, furniture industry and other industrial products are also suitable for the field,
Q:Is the noise board the same as the sound-absorbing panel, what's the difference?
Sound insulation board is used to limit the sound space, must be tight.
Q:What is the principle of sound-absorbing panels?
Sound-absorbing board sound-absorbing principle ---- sound-absorbing material is divided into micro-type and fiber type, and there is no essential difference, sound-absorbing principle is to leave the sound can enter the channel (countless together with the tiny holes in the channel, By the countless fibers crossed together in the formation of countless small gap), but the sound once in the go out, because the channel is too chaotic too long, the sound inside the drill drilled to the left and right hit, in the This process gradually consumed energy, played a role in sound absorption.
Q:What is the price of the sound-absorbing board?
Australian flying wood sound-absorbing panels priced at 40-120 per square meter range

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