Aerated Autoclaved Concrete Block Production Line ISO & CE certificate

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Product Description:

 

AAC Production Line

 

Item       Description   Remarks

1     A raw material processing      

1.1  fly ash processing (grinding of fly ash)  

1.2  fly ash hopper     1

1.3  fly ash conveyor belt  1

2     fly ash slurrying process  

2.1  fly ash slurrying machine (including the shell and mixer) 1

2.2  transitional slurry tank mixer (pool is concrete structure)  2

2.3   fly ash slurry storage mixing tank (housing)      2

2.4  fly ash slurry storage mixing tank mixer       2

2.5  waste storage mixing tank (housing)     1

2.6  waste stored in stirred tank mixer   1

2.7  Pneumatic butterfly valve 2

2.8  manual butterfly  4

2.9  manual butterfly  5

2.1  slurry pump (liquid, 2.1 m deep)     3

3     ingredients slurrying process  

3.1  fly ash slurry scale (including metering tank)      1

3.2  Lime, cement accumulation (including metering tank)      1

3.3  aluminum powder mixer   1

3.4  lime cement screw conveyor    2

3.6  casting inverter car ferry   1

4     the mold box and the mold bottom plate      

4.1  mold box      20

4.2  mold bottom plate      140

5     Lifting handling and group mode       

5.1  Flip crane     1

5.2  hydraulic flip spreader (including the hydraulic station)   1

5.3  care billet crane   1

5.4  prop blank spreader (including hydraulic station)      1

5.5  backplane return system    15

5.6  mold box movement system    5

6     cutting process    

6.1  level cutting machine 1

6.2  interspersed with vertical cutting machine   1

6.3  cutting inverter level moving car    1

6.4  air compressor     1

6.5  waste suction hood    1

6.6  waste recycling mixer 1

7     autoclave curing process  

7.1  prop blank car     60

7.2  mobile windlass  2

7.3  steering wheel     12

8     control system     

8.1  electric control cabinet      1

9     lime process  

9.1  The lime hopper (vibrator ZG405)  1

9.2  jaw crusher   1

9.3  bucket elevator 1 1

9.4  The electromagnetic vibrating feeder    1

9.5  Raymond (host) with the dust collector equipment   1

9.6  bucket elevator 2 1

10   dosing Floor        

10.1       casting floor (customer self-built)   1

10.2       cement silo   1

10.3       Lime positions     1

 

Classifications of AAC production line equipment:

(1)By products: Annual output of 20000 cubic meters, 50000 cubic meters, 100000 cubic meters,  150000 cubic meters,  200000 cubic meters,  300000 cubic meters.

(2)By crafts: The ground turning cutting process, the air turning cutting process

(3)By materials: Fly ash aerated concrete production line, Sand aerated concrete production line, Slag aerated concrete production line.

 

Advantages of AAC block

 1. Consumes Fly ash, which is a big problem for thermal power plants to dispose. It is environment friendly, because of no need of burning.

 2. Higher strength, best thermal insulation & excellent sound absorption, vibration resistance compared to red bricks. The AAC product’s lightweight and easy workability means that is very quick to install on site and transportation with lesser brakeage.

 3. AAC blocks made walls can be left exposed (without Plaster) and gains strength over time. It saves structural cost by 35% and recycling of breakage, rejects also.

 4. AAC products are not affected by harsh climatic conditions and will not degrade under normal atmospheric conditions.

 5. AAC Block does not have any toxic substances or emit odors. Its production, management and disposal do not represent any health risks or damage to the environment. Its production process develops non-toxic gases.

 6. AAC blocks are bigger in size then conventional bricks, resulting in lesser number of joints. Less joints result in lesser quantity of mortar required, resulting in saving of mortar. 

 


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Q:What is the difference between a vacuum brick machine and an ordinary brick machine?
Vacuum brick machine than an ordinary brick machine more than a vacuum equipment, in general, ordinary brick machine can only produce standard bricks, vacuum brick extruded brick moisture content than ordinary brick machine out of the low, speed up the production cycle.
Q:Installation and commissioning of hydraulic press
The factory of the machine in accordance with the relevant provisions of the factory have made the factory test, but due to long-distance transport and a long time to place and other reasons, the installation of hydraulic brick should be the following checks:
Q:The development of brick machine
1, ingredients machine. Using computer control, according to the selection of different raw materials, enter a recipe menu for automatic measurement, and then transfer the material into the mixer;
Q:The scope of application of building waste brick machine
Concrete tiles made of construction waste, the strength is higher than the national standard of 20%. With the construction waste by the brick machine can be made sidewalk brick, brick walls, construction waste made of brick prices significantly lower than the clay brick, effectively saving land resources. To build waste brick as the starting point, you can vigorously develop new wall materials, and actively promote the industrial structure of building materials adjustment.
Q:What are the brick-making materials?
The brick machine is made of stone powder, sand, industrial waste, slag, slag and other raw materials for the brick, adding cement to produce brick machinery and equipment, through the replacement of mold, the production of different types of bricks such as tiles, blocks, bread bricks, , Slope protection brick.
Q:Fly ash Mianshao brick machine is not a kind of construction waste with coal ash to do brick, who understand this thing?
No burning brick without sintering, natural conservation, room temperature steaming can be. The equipment produced by the finished product burning brick to meet the building materials industry brick standard, is the comprehensive utilization of waste residue, eliminate environmental pollution, save land resources, promote urban and rural labor employment, fortune ideal equipment. The main equipment is Mianshaozhuanji, which is commonly known as the brick machine or brick machine, is the production of Mian Shaozhuan the main equipment, mainly divided into turntable, vacuum extruder and automatic hydraulic molding machine.
Q:Cement brick machine related issues
Main features: the rotation part of all sealed, the pressure of oil, circulation lubrication, without artificial oiling, so that part of the full lubrication of the rotation to reduce wear and tear, the main part of the selection of high-quality steel, fine processing, to meet the maximum working pressure of more than two times Strength, increase the quality of the triangular pulley, increase the rotational inertia, increase the crankshaft gear diameter, so that the rotation force greatly increased, so the use of the machine pressure, fuel consumption, high yield.
Q:Brief introduction of the brick machine
The purpose of the utility model is to overcome the above shortcomings and provide an integrated hydraulic brick making machine which solves the problems of the existing brick making machine when the noise is large, the power consumption is high, the auxiliary tools are needed and so on.
Q:What is the principle of vacuum brick machine
At the same time, the aircraft design is reasonable, compact structure, without the need to install the anchor bolts can be smooth operation, can greatly reduce the equipment running process due to jitter consumption power. The use of the equipment technology, variable waste into treasure energy saving, with significant economic and social benefits.
Q:What kind of configuration does the small semi-automatic cement brick machine include?
Buy brick equipment to find those who do the best export manufacturers, manufacturers can do the export of comprehensive technical strength are very tough.

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