40mm to 110mm High Chromium Grinding Ball with High Hardness and Low Breakage Rate

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25M.T. m.t.
Supply Capability:
200000M.T./Year m.t./month

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Product Description:

1.  Chemical Composition of 40mm to 110mm High Chromium Grinding Ball with High Hardness and Low Breakage Rate

 

Product

Brand

Chemical composition(%)

C

Si

Mn

Cr

Mo

Cu

Ni

P

S

Special high chrome casting iron ball

Cr26

2.0-3.3

1.2

0.3-1.5

>23.0-30.0

0-3.0

0-1.2

0-1.5

0.10

0.06

Special high chrome casting iron ball

Cr20

2.0-3.3

1.2

0.3-1.5

>18.0-23.0

0-3.0

0-1.2

0-1.5

0.10

0.06

Special high chrome casting iron ball

Cr15

2.0-3.3

1.2

0.3-1.5

>14.0-18.0

0-3.0

0-1.2

0-1.5

0.10

0.06

High chrome casting iron ball

Cr12

2.0-3.3

1.2

0.3-1.5

>10.0-14.0

0-3.0

0-1.2

0-1.5

0.10

0.06

High chrome casting iron ball

Cr8

2.1-3.3

2.2

0.3-1.5

7.0-10.0

0-1.0

0-0.8

-

0.10

0.06

Middle chrome casting iron ball

Cr5

2.1-3.3

1.5

0.3-1.5

4.0-6.0

0-1.0

0-0.8

-

0.10

0.10

Low chrome casting iron ball

Cr2

2.1-3.6

1.5

0.3-1.5

1.0-3.0

0-1.0

0-0.8

-

0.10

0.10

Casting ball

QTB

3.2-3.8

2.0-3.5

2.0-3.0

-

-

-

-

0.10

0.03

Casting ball

QTM

3.2-3.8

2.0-3.5

2.0-3.0

-

-

-

-

0.10

0.03

 

2.  Index analysis of 40mm to 110mm High Chromium Grinding Ball with High Hardness and Low Breakage Rate

 

Product

Brand

DIA

hardness

Breakage ratio of ball

Impact fatigue life of ball

Numbers time

Metallographic organization

Special high chrome casting iron ball

Cr26

15-150MM

58

0.5%

6

15000

M+C

Special high chrome casting iron ball

Cr20

15-150MM

58

0.5%

6

15000

M+C

Special high chrome casting iron ball

Cr15

15-150MM

58

0.5%

5

15000

M+C

High chrome casting iron ball

Cr12

15-150MM

58

0.5%

4

15000

M+C

High chrome casting iron ball

Cr8

15-150MM

58

0.5%

3

15000

M+C

Middle chrome casting iron ball

Cr5

15-150MM

47

0.5%

2

12000

P+C

Low chrome casting iron ball

Cr2

15-150MM

45

0.5%

1

12000

P+C

Casting ball

QTB

15-150MM

50

0.5%

-

12000

-

Casting ball

QTM

15-150MM

52

0.5%

-

12000

-

 

3. Feature of 40mm to 110mm High Chromium Grinding Ball with High Hardness and Low Breakage Rate

1) In general, grinding steel ball has high hardness: surface hardness to 58-65 HRC, volume hardness of 56-65 HRC 

2) impact toughness high: impact toughness more than 12 J / cm2. 

3) broken rate is low: the actual broken rate is not higher than 0.5%. 

4) loss of grinding forged steel ball round rate is low. 

 

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Q:What should I pay attention to when designing a casting structure?
1 of the casting in metal mold cooling was faster than sand, metal type and let, thus casting in metal mold casting, casting stress generated in the ratio of sand casting to crack tendency is also large, but also prone to misrun and cold lap, white (for casting casting). Defect. Usually: (1) in the prevention of metal casting casting crack aspect should pay attention to the following problems: the structure of A in wall thickness, wall transition and connection to the ease, corner fillet appropriate requirements such as should be more strict than sand casting; B should be connected vertically connected with the wall to tilt C; for the weak parts of the structure should be set to strengthen ribs, bosses, to prevent casting; D should minimize the obstacle free shrinkage of the boss, casting rib, flange and other prominent part; E in the casting arrangement of ribs, but also should consider its influence on the casting shrinkage.
Q:Why do cheap cars like stamping parts instead of casting parts?
The difference between automobile stamping parts and castingsAs the saying goes, there will be progress in comparison. In fact, through comparison, we can find the advantages and disadvantages of both. Next, we will talk about the difference between car stamping parts and castings.Looking for national casting orders, ductile iron castings, purchasing castings, foundry orders, and consulting foundry technology issuesCasting order networkAutomotive stamping parts are widely used in every field of our life, including some electronic components, auto parts, decorative materials and so on.
Q:How to improve the surface roughness of casting parts?
One is to improve the accuracy of the model; the two is to improve the molding sand mesh. How much is the other relationship?.
Q:What are the requirements for casting steel castings?
2, the plane should be placed on the following.3, thin parts should be placed below.
Q:How can the casting be quenched and tempered?
Return, general castings (especially steel castings) commonly used heat treatment process is normalized and tempered. Of course there are completely by annealing or remove stress annealing...
Q:Heat treatment process and purpose of casting parts
Objective: to stabilize tissues, eliminate or substantially reduce internal stress.
Q:When the blank is a casting, the margin is evenly distributed, how should rough machining? Twenty
Even distribution is a good thing. Generally, the machining allowance of the casting is uneven.If the processing depends on how your processing techniques have been arranged.In the NC milling plane contour machining, when the rough margin is large, how to deal with.1. Return to the foundry, too large margin improvement.2. Then you can spend more time on it.
Q:What are the effects of stiffeners on castings, or on welded parts (for 2 tons or less), casting or weldments on stiffeners?
3, weight: if reinforcement in products, casting weight is generally greater than the welding parts (the internal organizational structure and mode of production determines the mechanical properties of materials, so it determines the weight of the product), considering the cost of transportation, certain priority structure.
Q:Casting pieces of plastic processing requirements can not fall off the skin,
You oily sludge!Is not the general market on the soil?If it isPlease use two groups of chemicals to reinforce the soilOr suggest your company?Do the putty or paint film after doingThat's better
Q:What is normalizing, annealing, tempering, quenching? What is the difference between forging parts and casting parts?
The aim is to make the grain fine and distribute the carbide evenly. The difference between normalizing and annealing is that normalizing cooling rate is slightly faster than annealing cooling rate, so normalizing structure is finer than annealing structure, and its mechanical properties are also improved. In addition, normalizing furnace cooling does not occupy equipment and has higher productivity. Therefore, normalizing may be used instead of annealing as much as possible. The main application areas of normalizing are as follows: for low carbon steel, after normalizing, the hardness is slightly higher than that of annealing, and the toughness is better. It can be used as the pretreatment of cutting. Used for medium carbon steel, instead of quenching and tempering, as the final heat treatment, or as an induction heating method before surface hardening. Used for tool steel, bearing steel, carburizing steel, etc., it can eliminate or restrain the formation of network carbide, so as to obtain the good organization of spheroidizing annealing. For cast steel, the microstructure can be refined and the machinability can be improved. Used for large forgings, which can be used as final heat treatment, so as to avoid larger cracking tendency during quenching.
CMD is one of the largest manufacturers and professional exporters of forged grinding balls and cast grinding balls in China, with an annual output of 50,000 tons. Now, there are 180 employees in our company, with an area of 20,000 square meters. Our products are mainly exported to more than 20 countries in the world, such as Africa, South America, Asia, and Australia. 

1. Manufacturer Overview

Location Shandong, China
Year Established 1983
Annual Output Value Above US$100 Million
Main Markets South Asia, South Asia, Central America, Western Europe, Eastern Asia, Mid East, Oceania, Africa
Company Certifications ISO9001;IS014001 Certificate

2. Manufacturer Certificates

a) Certification Name  
Range  
Reference  
Validity Period  

3. Manufacturer Capability

a)Trade Capacity  
Nearest Port Qingdao Port
Export Percentage
No.of Employees in Trade Department 3-5 People
Language Spoken: English;Chinese;Japanese;Korean
b)Factory Information  
Factory Size: Above 20,000 square meters
No. of Production Lines 8
Contract Manufacturing Grinding steel balls;Grinding steel cylpebs;Grinding media;Grinding meida ball
Product Price Range Average